Sunday, February 25, 2018

Ceramic Firing & Kilns

WHAT IS CONE?

As a potter, you are guaranteed to hear and use the term "cone" on almost a daily basis

Generally, potters use the term in three ways:

To describe a property of glaze or clay. ex. "this is a beautiful cone 6 glaze" or, "I wish we had real, cone 10 porcelain." This is the most frequent use of the word.

To refer to the actual pyrometric cones, from which we derive the term.

To refer to temperature, which is seen in the chart below.

History of Kiln Thermometers

In the old days, before thermocouples and pyrometers, the only way to gage temperature was with a mercury thermometer, but mercury thermometers would melt and explode when heated to 2000 degrees Fahrenheit. So in order to measure heat in something really hot, like a kiln, some clever fellow invented pyrometric cones (pyro: heat, metric: measure) to tell us how hot our kilns were. But now, you may be thinking, it isn't the old days anymore and we do have thermocouples and pyrometers with digital readouts, so why do we still say "cone 10" instead of 2381 degrees Fahrenheit? That’s because cone is not as simple as temperature.

Cone as a Measure of Heat

Cone is a measure of "heat-work," AKA heat over time. Just like putting an ice cube into a pot of boiling water that won't melt right away, it will take time for the pottery to heat. Similarly, when you throw a raw steak onto a hot grill, it doesn’t turn medium rare instantaneously, it takes time for the heat to work on the steak to make it delicious. Your pottery is your steak, but instead of looking for cone medium rare, you are looking for cone 05 or cone 6 or cone 10.

Cone as a Measure of Energy

You can also look at cone as a measure of energy. It takes energy to transform green clay into bisqueware, or bisqueware into vitrified ceramic. A cone will tell you when a piece in the kiln has absorbed the necessary amount of energy needed to make those transformations happen. There are a lot of advantages to thinking about cone in terms of energy. For one, you avoid saying things like "cone isn't heat, it's heat-work," or "cone isn't temperature, it's temperature over time." For another, if you think of cone as an indication of the energy output of the kiln then you are focusing on the most important thing - the effect of the fire on the contents of the kiln.

So when you use the word “cone,” you must be describing a glaze or clay, a kiln firing temperature or an actual pyrometric cone. Keep this in mind, and happy firing!

Cone numberTemp in FColor of FireWhat Happens to ClayTypes of Ware and Glaze
152615White  
142552  
132462  
122435Porcelain maturesPorcelain
112417  
102381  
92336Stoneware clays matureStoneware
82320  
72295  
62269  
52205Yellow  
42161Red clays meltChina Glazes
32138  
22127  
12109  
012080  
022052Buff clays matureEarthenware
032019  
041971  
051911  
061855Red clays mature 
071809Orange Low fire earthenware
081753  
091706 Low fire lead glazes
0101679 Low fire lead glazes
0111641Cherry Red  
0121620 Lustre glazes
0131582  
0141540Dull Red  
0151504Organic matter burns outChrome red glazes
0161465  
0171405  
0181353 Overglaze colors
0191283 enamels
0201180  
0211143  
0221094Dehydration begins 
A barbecue grill will reach 1300 degrees or Cone 018, which is fine for firing low-fire earthenware. A grill will bisque fire greenware before reaching ember stage, but it's best to use raku clay, groggy stoneware or paper clay that can resist thermal shock.

A trash can raku kiln will reach 1832+ degrees or Cone 06, which is fine for decorative pieces.
An open fire will reach 2000+ degrees or Cone 03-02, which is fine for firing earthenware.
  
A sawdust pit fire will also reach 2000+ degrees or Cone 03-02, which is also fine for firing earthenware.
  
A cob or brick oven kiln will reach 2400+ degrees or Cone 9-12, which is perfect for firing stoneware, flameware and porcelain.
If you prefer to work with a commercial kiln, I recommend a crystalline glaze kiln that will fire at Cone 12. You might as well get a kiln that will fire anything. The L&L E23S is the smallest and most affordable option I found. It's a Phase 1, 240 volt. The base price is $1,883.

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